Products

Non-Stop® Wire Dispensing System

Maximize Welding Efficiency with Continuous Wire Delivery
The Non-Stop® Wire Dispensing System from Wire Wizard® is engineered to eliminate costly downtime during wire changeovers in robotic MIG welding applications. This innovative system seamlessly joins the end of the wire from an empty drum with the start of a new full drum—without interrupting the welding process.

Key Benefits:

• Zero Downtime: Wire changeovers occur automatically, allowing robots to continue welding without operator intervention.
• Fast & Reliable: Butt-welding and flash removal operations take only seconds and can be performed during the welding cycle.
• Flexible Integration: Compatible with one- or two-torch robotic cells and supports 2 or 4 drum configurations.
• Universal Compatibility: Works with all fiber drum and cardboard wire packaging designs.
• Precision Welding Tools: Optional resistance Butt Welder available (supports wire up to 2 mm / .078”), along with Wire Pilot® Feed Assist and Wire Guide Modules for optimized wire delivery.

System Options

The Non-Stop® Wire Dispensing System is available in two main configurations to suit different robotic welding setups:

2-Station Unit
Designed for single-torch robotic cells, the 2-station system allows seamless wire changeover between two drums. It’s available as a floor-standing unit or a compact wall-mounted version, making it ideal for space-constrained environments. This setup ensures uninterrupted welding for smaller-scale automation cells.

4-Station Unit
Built for dual-torch robotic cells, the 4-station system accommodates four wire drums, enabling continuous operation across multiple welding stations. This configuration is floor-mounted and optimized for high-volume production environments where maximum uptime and efficiency are critical.

Both systems are compatible with various drum sizes and packaging types, including fiber and cardboard drums, and integrate easily with Wire Wizard® accessories like the Wire Pilot® Feed Assist and Wire Guide Modules.

Accessories available:

To unlock the full potential of the Non-Stop® Wire Dispensing System, a range of specialized accessories is available. From precision wire cutting and sizing tools to mounting adapters and feed assist solutions, these components ensure smooth operation and maximum uptime.

Click here for the Accessories page.

Applications:

Perfect for high-volume, automated welding environments where productivity and uptime are critical. The Non-Stop® system ensures a smooth, uninterrupted wire feed, reducing labor costs and improving weld consistency.

Benefits:

• Prevents process disruption
• Prevents reject welding
• Prevents post-processing
• Operators can schedule wire changes at their convenience
• No waste of welding wire